TESC 500 Motor Controller

The Torus TESC-500 is an advanced FOC/BLDC motor controller designed as an all-in-one solution for BLDC, PMSM, IPM, axial-flux and hub motor applications.

With 100 Arms continuous current and 350 Arms peak current, the TESC-500 is designed for high-performance electric powertrain applications requiring precise torque, velocity and motor control. It supports multiple encoder technologies, advanced Field Oriented Control (FOC), MTPA, field weakening and multiple communication interfaces.

Key Features

• Supports BLDC, PMSM, IPM, Axial Flux and Hub Motors

• Field Oriented Control (FOC)

• 100 Arms continuous current

• 350 Arms peak current

• 40V to 85V operating voltage range

• Position control

• Three-speed mode

• Hill-hold assist

• Fall sensing

• Limp mode

• Fault diagnostics

• User-friendly GUI

• Self-tuning capability

Advanced Motor Control

The TESC-500 incorporates advanced control algorithms including:

• Field Oriented Control

• MTPA + FOC

• Field weakening for IPM and axial-flux motors

• Torque control

• Velocity control

• PID control

• SVPWM

• PPM control

Communication Interfaces

The controller supports multiple communication protocols for integration with vehicle control systems and other electronic components:

• UART

• SPI

• CAN 2.0A

• CAN 2.0B

• Open CAN

Encoder Support

The TESC-500 supports a wide range of rotor-position feedback systems:

• Hall Sensor

• Magnetic Encoder

• Sin/Cos Encoder

• Absolute Encoder

• Incremental Encoder

Electrical Specifications

The electrical ratings and certification details are specified in the supplied TESC-500 product sheet.

Applications

• Electric Vehicles

• Electric ATVs / UTVs

• SAE eBAJA Vehicles

• Formula Student / Formula Bharat

• Electric Go-Karts

• BLDC Motor Systems

• PMSM Motor Systems

• Axial-Flux Motor Applications

• Hub Motor Applications

• IPM Motor Applications

• High-Performance EV Powertrains

• Industrial Electric Drives

Why Choose TESC-500?

The TESC-500 combines high current capability, advanced FOC control, multiple communication interfaces, extensive encoder compatibility and IP67 protection in a single motor-control platform. Its support for field weakening and MTPA makes it particularly suitable for high-performance PMSM and axial-flux motor applications.

Product: Torus TESC-500 Motor Controller
Type: FOC / BLDC Motor Controller
Continuous Current: 100 Arms
Peak Current: 350 Arms
Voltage Range: 40–85V
Protection: IP67
Communication: UART / SPI / CAN
Motor Compatibility: BLDC / PMSM / IPM / Axial / Hub